The Challenge: Surgical Staple Gun Precision at High Speed
- Surgical Staple Gun misfires and inconsistent closures are not an option in life-saving procedures.
- Complex tissue types require different staple strengths, requiring tight tolerance control.
- Mass production must balance efficiency with uncompromising quality.
Oberg Medical solves these challenges with advanced machining and stamping technologies and a deep understanding of the mechanical precision required for surgical staple gun assemblies.
Our Surgical Staple Gun Components Process: From prototyping to Full-Scale Production
1. Prototyping
- Design Validation
- Rapid prototyping for new surgical staple gun designs.
- Expert Feedback to Enhance Manufacturability (DFM)
2. High-Precision Machining
- Multi-Axis CNC Machining: Producing complex staple geometries with micro-precision.
- Swiss Turning & EDM: Ensuring staple gun components fit within tight tolerances.
- Precision Grinding & Polishing: Creating smooth, burr-free surfaces to prevent tissue damage.
3. Precision Tooling & Stamping
- Progressive Die Tooling: Built to customer prints for high‑speed, high‑volume production.
- In‑House Stamping: 50+ presses ranging from 5 to 400 tons for consistent, repeatable components.
- Carbide and Wear‑Resistant Inserts: Extended tool life and reduced maintenance.
4. Automation Solutions
- Automated Assembly Systems: We design and build custom automation for the discrete manufacture of staple gun components efficiently.
- Robotic Handling & Inspection: Streamlining production while maintaining strict quality standards.
5. Scalable Production & Quality Control
- From small-batch prototypes to high-volume global supply chains.
- Full compliance with FDA and ISO 13485 for regulatory adherence.
- In-house validation ensures process capabilities that meet quality requirements.
Stapling Solutions for Every Surgical Application
Different procedures require different staple types, and Oberg Medical ensures each staple gun assembly meets the highest standards for durability, sharpness, and secure tissue closure.
- General Surgical Staplers – Designed for soft tissue closure with minimal trauma.
- Laparoscopic & Endoscopic Staplers – Enabling secure closure in minimally invasive surgeries.
- Gastrointestinal & Thoracic Stapling – Ensuring consistent staple formation for anastomosis and resection.
- Orthopedic & Trauma Staplers – Supporting bone fixation and tissue reconstruction.
We work directly with OEMs to manufacture staple gun assemblies that integrate seamlessly into advanced surgical stapling systems.
Material Expertise: Strength Where It Matters
Material selection is critical to component strength, flexibility, and biocompatibility. Oberg medical machines customer-specified materials with absolute precision, ensuring every component meets surgical demands.
- Stainless Steels (300/400 Series) – Corrosion-resistant and high-strength for durability.
- Titanium & Titanium Alloys – Lightweight and strong, ideal for staple gun components.
- Cobalt Chrome – Provides wear resistance for high-performance applications.
- High-Performance Polymers – Used for components when specified.
Beyond Manufacturing: A Partner in Surgical Innovation
OEMs don’t need a contract manufacturer—they need a strategic partner that enhances their competitive edge. Oberg Medical offers:
- DFM (Design for Manufacturability) Support – We refine component designs for efficiency, cost savings, and improved function.
- Regulatory Expertise – Ensuring seamless compliance with FDA, ISO 13485, and international standards.
- Scalability Without Compromise – Whether prototyping or mass production, precision is never sacrificed.
Let’s Advance Surgical Staple gun components, Together
Surgical stapling demands absolute precision. Oberg Medical delivers it.
Looking for precision staple gun components? Let’s discuss your next project.
Contact us today.
