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The machine’s Molecular Process Control (MPC)
responds to the slightest variations in the process, adjusting
all aspects of the machine’s performance from spindle speed to
feedrate, achieving precision and substantially reducing scrap
by as much as 90% (Holding Tiger’s nose.)
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Positioning accuracy has improved from 0.00039” (the
previous limit for automatic grinders) to 0.000196”
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New control has nanosecond response time between
the control and the power supply. Power is fed
to the motor only when wheel is in contact with
the workpiece. This eliminates excess power
usage during non-machining periods.
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The grinder’s Electrolyte Management System (EMS-2) uses a
patented filtration system which constantly cleans and
filters the electrolytes. This extends electrolyte change
periods from 40 hours to as long as 6 months! Combined with
the revolutionary DTS-18 electrolyte, it’s the
ONLY
system available today that’s designed to convert liquid
waste into non-toxic, semi-dry cakes.
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The closed-loop monitoring system provided by the
grinder’s Molecular Process Control (MPC) establishes
and maintains the parameters. The control automatically
detects the “metallurgical fingerprint” of the workpiece,
defining its material, size and location.
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We make our own VOLTRON wheels. Available in a variety
of shapes (straight, plain cup or flaring cup), hardness
(from RC22- up), conductivity (from 250-up) and grain
(diamond, CBN, aluminum oxide and silicon carbide.)
Special formulation in VOLTRON wheels make them easy to
dress to any shape and maintain their shape for longer
periods than regular grinding wheels.
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- Unreliable
controls and slow response make it difficult to cut parts
precisely, resulting in a lot of scraps and losses in raw
materials, labor and machine time (Holding Tiger’s tail.)
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Existing ECG machines are unable to meet
the tolerance specifications necessary
for many applications.
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Contaminated electrolytes and poor power supply design creates
resistance which wastes electrical energy.
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Frequent electrolyte changes (every 40 hours)
add cost to overhead and creates enormous
waste disposal problems.
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Current ECG machines require highly skilled, experienced
operators to set up the machine.
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Good luck shopping around for your grinding wheels!
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